Lintec Rad-2500 F8 SPL Wafer Mounter Chuck Table
8" inch ceramic chuck table
12" inch ceramic chuck table
Thursday, August 6, 2015
Monday, July 6, 2015
ACCRETECH/ TSK DICING MACHINE CHUCK TABLE
REPAIR OR REBUILD ACCRETECH/TSK DICING MACHINE CHUCK TABLE MACHINE MODLE ACCRETECH / TSK 2500 |
ACCRETECH / TSK 88 A |
ACCRETECH / TSK APM-5000 |
ACCRETECH / TSK APM-6000A |
ACCRETECH / TSK APM-60B |
ACCRETECH / TSK APM-90AL |
ACCRETECH / TSK AWD-100A |
ACCRETECH / TSK AWD-100A(M) |
ACCRETECH / TSK AWD-10A |
ACCRETECH / TSK AWD-110M |
ACCRETECH / TSK AWD-200T |
ACCRETECH / TSK AWD-208T |
ACCRETECH / TSK AWD-300T |
ACCRETECH / TSK AWD-4000A |
ACCRETECH / TSK AWD-4000B |
ACCRETECH / TSK AWD-5000 |
ACCRETECH / TSK AWD-5000A |
ACCRETECH / TSK G-SL-534A-CX |
ACCRETECH / TSK MSP 90A |
ACCRETECH / TSK PSM-2000A |
ACCRETECH / TSK UF 170 |
ACCRETECH / TSK UF 200 / 200A |
ACCRETECH / TSK UF 200FL |
ACCRETECH / TSK UF 200SFL |
ACCRETECH / TSK UF 300/300A www.chuck-table.com |
Monday, June 22, 2015
Wednesday, June 17, 2015
End Effector---ceramic wafer arm
End effector (ceramic robot hand) constitute the end of the robot arm which handles and moves the semiconductor wafer between positions. It’s basically the robot’s hand so it is important that it be thermally and dimensionally stable and not contaminate the chamber with particles or chemical contaminants.
www.chuck-table.com
www.chuck-table.com
Friday, June 12, 2015
SemiXicon
前工序工艺设备: | |
Ultratech Stepper Model 1700 C-V 图示仪(电容/电压曲线测量仪) 少数载流子寿命测试仪 尘埃颗粒测量仪KLA Tencor5500,6200,SP1 膜厚测试仪 Nanospec 180/181/210 台阶仪:Tencor AlphaStep 200/300/500 | |
后工序设备 | |
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硅片生产设备: | |
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Friday, June 5, 2015
Wednesday, June 3, 2015
Monday, June 1, 2015
Friday, May 29, 2015
Monday, May 25, 2015
Tuesday, May 19, 2015
ZERODUR
ZERODUR
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ZERODUR® is a glass ceramic characterized by a phase of evenly distributed nano-crystals within a residual glass phase. It contains around 75 weight percent crystalline phase with a high quartz structure. The crystal structure has a negative linear thermal expansion, while the other glass phase has a positive linear thermal expansion. The material is adjusted in a way that the positive thermal expansion of the glass phase and the negative thermal expansion of crystal structure effectively neutralize each other. The crystals are typically only 50 nm in diameter, and ZERODUR appears reasonably transparent because the refractive indices of the two phases are almost identical. The most important properties of zerodur are:
Figure 1&2 and table 1 give an overview of ZERODUR’s properties.
Low Expansion Materials :
ZERODUR® is a registered trademark of Schott Glass Technologies.
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Friday, May 15, 2015
DAD321 Porous Ceramic Chuck Table
Chuck Table for DAD321 Dicing Saw
www.chuck-table.com
All rights reserved by Werlchem LLC, California
www.chuck-table.com
All rights reserved by Werlchem LLC, California
Wednesday, May 13, 2015
Wafer lapping ,polishing ,thinning ceramic plate
Wafer lapping ,polishing ,thinning ceramic plate
Key Features
· Material
99.8% Alumina,high density,high hardness and good thermal conductitivity
· Tolerance
High flatness,parallelism ,roughness and micro constructure
· Efficiency
Contract manufacturing on associated variety of shapes,sizes and retain regular sizes in stock
· Cost
Total cost ownership commitment with swift responding,consistent cost reduction and overal design and development
Friday, May 8, 2015
Thin Film or Wafer Carriers
Thin Film or Wafer Carriers
Sapphire material is now widely
used in optical and semiconductor industry, with hardness second only to
diamond and chemical and scratch resistance and thermal stability ,it is
superior to other materials such as quartz.
Sapphire carrier are used to hold
and transport thin film processing of silicon,GaAs other semiconductor wafers
and flexible substrates.
All thin substrate carriers are
ultra flat and can be supplied with or without custom perforated holes,other
option of porous ceramic is also our expertise.
Current sizes are available typically from 2" to
12" dia with flatness and parallelism of 0.002-0.005mm, large size till 20
inches is also successfully prototyped.
Thursday, May 7, 2015
Tuesday, April 28, 2015
静电吸盘的基本构造和原理
静电吸盘的基本构造和原理
射频专家 发表于: 2007-4-04 04:31 来源: 半导体技术天地
静电吸盘的构造和原理对很多人来说都还是很陌生的。不妨在这儿开个头,慢慢再以对答方式把它解释透。
1。种类:基本分为两类。即库仑类和迥斯热背(JR或Johnsen-Rahbek)类。
2。两类吸盘都靠静电荷的同性相吸来固定硅片。
3。吸盘与晶片接触的表面有一层电介质。以前的吸盘用的电介质多为有机材料或阳极氧化层,现在已普遍采用陶瓷。纯电介质做成的吸盘为库仑类,参杂电介质做成的吸盘为迥斯热背类。
4。在吸盘的电介质层中镶嵌着一个直流电极(大小与硅片相当,稍小),用以接通到高压(低流)直流电源。
5。在没有等离子体的情况下,当直流电极被接通到高压(低流)直流电源后,电介质的表面会产生极化电荷(对库仑吸盘而言)。如果是迥斯热背类吸盘,电介质表面不仅有极化电荷,还有很大部分自由电荷,这是因为JR吸盘的电介质有一定导电性。电介质的表面电荷会产生电场,这一电场会进一步在置于吸盘之上的晶片表面产生极化电荷 (也可能包括部分自由电荷,取决于什么样的晶片及晶片表面是什么膜,有导电性或绝缘),分布在晶片背面的电荷与分布在吸盘上面的电荷极性相反,这样晶片解就吸盘吸住了。
6。 在没有等离子体的情况下,如果关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,假若分布在晶片背面的电荷与分布在吸盘上面的电荷都是极化电荷,则晶片就被释放了,即吸力自动消失。
7。 在没有等离子体的情况下,假若分布在晶片背面的电荷与分布在吸盘上面的电荷中有一部分是自由电荷, 即使关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,则晶片也不会完全被释放,即因残留电荷而仍存在一定的静电吸力。这种情况下,通常需要用反向的静电压来强制消除残留电荷,然后才能释放晶片。
8。在有等离子体的情况下,由于直流自偏压(self DC bias)的缘故,即使关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,即在吸盘电压为零的情况下,晶片仍然会被吸盘·吸住。这是因为直流自偏压起到了吸盘电压的作用。在某些反应腔中(不是蚀刻机的),甚至不需要用高压(低流)直流电源的静电压,完全靠直流自偏压就足够完成吸住晶片的任务。所以,在处理完晶片后,需要一个释放菜单(dechucking recipe)来释放晶片,否则无法从反应腔中把晶片取出。
9。一般来说,迥斯热背类吸盘的吸力比库仑类的大。在对晶片温度控制要求很高的蚀刻机中,越来越多地采用迥斯热背类吸盘,其电介质通常是参杂的氮化铝陶瓷材料。氮化铝有很好的导热性。
10。晶片处理过程中,之所以需要把晶片牢牢地吸到吸盘表面,主要是增加晶片与吸盘之间的传热。此外,晶片背面与吸盘表面之间的氦气是传热的重要媒介。
11。在吸盘中,除了直流电极外,还有射频电极。射频电极用来提供晶片处理过程中需要的射频偏置功率。此外,吸盘中也需要冷却液的循环渠道和氦气的气道。其设计还是需要特别小心细致的。而且,它的设计受到别的方面的制约,如体积不能过大,否则会堵塞或降低反应腔的排气速度。
1。种类:基本分为两类。即库仑类和迥斯热背(JR或Johnsen-Rahbek)类。
2。两类吸盘都靠静电荷的同性相吸来固定硅片。
3。吸盘与晶片接触的表面有一层电介质。以前的吸盘用的电介质多为有机材料或阳极氧化层,现在已普遍采用陶瓷。纯电介质做成的吸盘为库仑类,参杂电介质做成的吸盘为迥斯热背类。
4。在吸盘的电介质层中镶嵌着一个直流电极(大小与硅片相当,稍小),用以接通到高压(低流)直流电源。
5。在没有等离子体的情况下,当直流电极被接通到高压(低流)直流电源后,电介质的表面会产生极化电荷(对库仑吸盘而言)。如果是迥斯热背类吸盘,电介质表面不仅有极化电荷,还有很大部分自由电荷,这是因为JR吸盘的电介质有一定导电性。电介质的表面电荷会产生电场,这一电场会进一步在置于吸盘之上的晶片表面产生极化电荷 (也可能包括部分自由电荷,取决于什么样的晶片及晶片表面是什么膜,有导电性或绝缘),分布在晶片背面的电荷与分布在吸盘上面的电荷极性相反,这样晶片解就吸盘吸住了。
6。 在没有等离子体的情况下,如果关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,假若分布在晶片背面的电荷与分布在吸盘上面的电荷都是极化电荷,则晶片就被释放了,即吸力自动消失。
7。 在没有等离子体的情况下,假若分布在晶片背面的电荷与分布在吸盘上面的电荷中有一部分是自由电荷, 即使关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,则晶片也不会完全被释放,即因残留电荷而仍存在一定的静电吸力。这种情况下,通常需要用反向的静电压来强制消除残留电荷,然后才能释放晶片。
8。在有等离子体的情况下,由于直流自偏压(self DC bias)的缘故,即使关掉被接通到直流电极(镶嵌在吸盘的电介质中)的高压(低流)直流电源,即在吸盘电压为零的情况下,晶片仍然会被吸盘·吸住。这是因为直流自偏压起到了吸盘电压的作用。在某些反应腔中(不是蚀刻机的),甚至不需要用高压(低流)直流电源的静电压,完全靠直流自偏压就足够完成吸住晶片的任务。所以,在处理完晶片后,需要一个释放菜单(dechucking recipe)来释放晶片,否则无法从反应腔中把晶片取出。
9。一般来说,迥斯热背类吸盘的吸力比库仑类的大。在对晶片温度控制要求很高的蚀刻机中,越来越多地采用迥斯热背类吸盘,其电介质通常是参杂的氮化铝陶瓷材料。氮化铝有很好的导热性。
10。晶片处理过程中,之所以需要把晶片牢牢地吸到吸盘表面,主要是增加晶片与吸盘之间的传热。此外,晶片背面与吸盘表面之间的氦气是传热的重要媒介。
11。在吸盘中,除了直流电极外,还有射频电极。射频电极用来提供晶片处理过程中需要的射频偏置功率。此外,吸盘中也需要冷却液的循环渠道和氦气的气道。其设计还是需要特别小心细致的。而且,它的设计受到别的方面的制约,如体积不能过大,否则会堵塞或降低反应腔的排气速度。
Ceramic Properties
Material Properties for Alumina Ceramics | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Sunday, April 26, 2015
Porous Ceramic
The generic word ‘filtration’ can encompass many applications across a wide range of industries, the majority of which can be served by the commonly available filter media where process temperatures are low and / or the environment inert.
It therefore takes a very special medium to tackle the difficult and unusual conditions found in today's chemical, petrochemical or general process industries.
These difficult problems were solved by porous ceramic media that are chemically inert, stable and available in a variety of controlled and special grades, with temperature capabilities of up to 900ºC.
Available Ceramic Filter Media
We have a range of standard ceramic materials. Each has its unique characteristics and capabilities. The materials used most commonly are Pyrolith and Coralith.
Typical Filtration Tube Sizes
Various size,shape,pore size,porosity are available.
Flow Rates v Pressure Drop
Flow rate v pressure drop information can contact our sales rep.
Applications
Applications for filtration tubes fall into two main groups, each explained further on their own page:
- Gas and Air Filtration
- Liquid Filtration
Common Benefits
- Controlled pore size
- Controlled porosity and permeability
- Coalescing capability
- Chemically inert - can handle acidic gases
- High Temperature capability to 900ºC
- Range of standard element sizes
- Low cost of ownership
Filter Cleaning
The cleaning properties of an element are dependent on the contaminate and the conditions. Normal methods of cleaning are surface brushing, back flushing or cleaning with a suitable solvent solution. With depth filter media, cleaning only usually removes surface contaminate with particles trapped in the pores being difficult to remove. Once the pressure drop across the filter reaches an unacceptable level, and cleaning has failed to restore the flow, then the filters should be replaced.
Saturday, April 25, 2015
Porous Ceramics
Porous Ceramics: Application for Polyethylene Microspheres
Posted on March 13th, 2010 Microsphere Expert
Background:
Usually porous ceramics are made from aluminum oxide, silicon carbide or Zirconia. Most porous ceramics have a natural ability to fill pores by capillary action. This makes porous ceramics water accepting, thus they also are referred to as hydrophilic material. This means the pores and channels of a ceramic have a highly charged pore surface that attracts and bonds the polar molecules of water and other polar fluids. The net effect is called “wicking” — the ability to pull fluids into the material and transport that fluid by capillary forces. The pore size directly affects the ceramic’s air entry or bubbling pressure and hydraulic conductivity. The effective pore size is determined by the minimum orifice within a channel or pore.1
Some porous ceramic have 40-50% open porosity with a tortuous pore structure and is available in pore sizes ranging from 0.25 to 90 microns. Monolithic, single grade, aluminum oxide porous ceramic is available in 6, 15, 30, 50, 60 and 90 micron pore sizes. In addition, some ceramic membranes can use a medium pore substrate with a thin coating of fine porous ceramic membrane in 0.25, 1, 3 and 6 micron pore sizes.2
How are Pores Formed?:
Extracted from US Patent 7033527 “Highly porous ceramics fabricated from preceramic polymer and expandable microspheres, and method for fabricating the same“4
Generally, porous ceramics are fabricated in accordance with two procedures as follows:First, a ceramic is mixed with a pyrolyzable material or volatile material. Thereafter, gases are evolved by the pyrolysis of the pyrolyzable material or volatilizing the volatile material, and the evolving gases form pores in the ceramic to fabricate a porous ceramic (see, e.g., U.S. Pat. Nos. 5,358,910and 5,750,449).In summary, after a ceramic and a preceramic polymer are mixed with each other by a ball milling process, the mixture is molded into a desired shape. The molded body is heated to fire combustible components and volatilize volatile components contained in the preceramic polymer (pyrolysis). The ceramic components contained in the molded body are sintered by heating, and the volatile components contained in the preceramic polymer are volatilized to form pores within the molded body, thereby fabricating a final porous ceramic.However, this method has a disadvantage that when the content of the polymeric components is not less than 50%, the shape of the molded body may collapse due to softening and pyrolysis of the polymeric components. Accordingly, it is difficult to fabricate highly porous ceramics having a porosity of 70% or more. Further, uniform distribution of pores is difficult to obtain and pore size cannot be easily controlled according to the material properties.Second, a porous ceramic can be fabricated by lowering the sinterability of a ceramic. This method is divided into the following two procedures. The first method is carried out by sintering a ceramic below optimum sintering temperature to lower the relative density of the ceramic, thereby forming more pores within the ceramic. However, since the porous ceramic thus fabricated is not sintered at optimum sintering conditions, mechanical properties such as strength may be greatly deteriorated.
A common material used as the preceramic polymer is polyethylene microspheres. The advantage of using PE microspheres is thatPolyethylene is a simple polymer that burns out clean and leave no residue in the ceramic, unlike many other plastics that may leave some residue. Polyethylene will auto-ignite at temperatures above 410°C.5
Another approach using polyethylene microspheres is in gelcasting of dense and porour ceramics with a mixture of natural gelatine and polyethylene microspheres. as seen in “Gelcasting of dense and porous ceramics by using a natural gelatine”, published in the Journal of Porous Materials, Volume 16, Number 4 / August, 2009.3 The abstract follows:
AbstractAn improved gel-casting procedure was successfully exploited to produce porous ceramic bodies having controlled porosity features in terms of mean pore size, total pore volume as well as pore geometry. The gel-casting process in which a natural gelatine for food industry is used as gelling agent was firstly set-up to prepare dense alumina and zirconia components. Then, commercial PE spheres, sieved to select proper dimensional ranges, were added to the starting slurries as pore-forming agent. Both alumina and zirconia porous bodies were then produced, having a porosity ranging between 40 and 50 vol%. The fired components were characterised by spherical pores surrounded by highly dense ceramic walls and struts, having a homogeneous and fine microstructure. Their mean pore size was directly dependent on the sieved fraction of the starting PE spheres selected as pore-forming phase.
Conclusion:
Polymer microspheres offer an excellent solution to creating precise pore sizes in ceramics at reasonable prices. Polyethylene microspheres offer the added benefit of minimal residue after firing, and the availability in wide size ranges from a few micron up to 1000um (1mm). Highly spherical microspheres have the added benefit of creating strong pores without any stress risers that might cause fracturing of the parent ceramic.
References:
1. www.porousceramics.org
2. www.refractron.com
3. “Gelcasting of dense and porous ceramics by using a natural gelatine”, published in the Journal of Porous Materials, Volume 16, Number 4 / August, 2009, DOI 10.1007/s10934-008-9212-0
4. Highly porous ceramics fabricated from preceramic polymer and expandable microspheres, and method for fabricating the same
5. IPCS Inchem chemical resource, properties of polyethylene ICSC: 1488
2. www.refractron.com
3. “Gelcasting of dense and porous ceramics by using a natural gelatine”, published in the Journal of Porous Materials, Volume 16, Number 4 / August, 2009, DOI 10.1007/s10934-008-9212-0
4. Highly porous ceramics fabricated from preceramic polymer and expandable microspheres, and method for fabricating the same
5. IPCS Inchem chemical resource, properties of polyethylene ICSC: 1488
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